rapid China rapid vacuum casting keypress manufacturer

Product Information of rapid China rapid vacuum casting keypress manufacturer

Application Scope

Tuowei's rapid prototyping can be applied to different fields.Tuowei is rich in industrial experience and is sensitive about customers' needs. We can provide comprehensive and one-stop solutions based on customers' actual situations.

Company Advantages
1. Tuowei must be inspected in many aspects. They are harmful substances content, lead content, dimensional stability, static loading, colors, and texture.
2. The product has the advantages of strong functionality, high performance.
3. The product is highly praised by experts regarding performance evaluation.
4. Delivering comfort and shock absorption, the product effectively helps ease foot fatigue and pain, which ultimately helps reduce foot diseases.

Rubber is formed by Injection Modeling of Plastic. many people called them "RUBBER" as it fell soft under the normal temperature and no need to be vulcanized. In general plastic industry, The low proportion with low hardness materials called "Rubber". The advantage is anti- high temperature and strong elastic. Widely used in electronic, spin, auto-mobile and machining.

Based on the above advantage, Many clients need to make prototype by Rubber, when they developed new product they want to use the same feature of the real product instead of other material. Because the test will be more accurate. Now we will introduce a rubber keypress prototyping which we had made in the past successfully.

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This rubber keypress prototyping was made by Vacuum casting which included 3 steps.

1. To create a Master

Before vacuum casting we need to make some masters. The master often use ABS material and made by CNC machined.

2. To make Silicone mould

After master prepared, we will make silicone mold by the master unit. After 8 hours to dry-up to cut off the mould and take out the master. Then the mould is ready.

3. To do the Vacuum Casting

Take some liquid rubber material into silicone mould until drying. Transparent silicone mould would be used for about 20 times.

(1) Using master of CNC machined ,SLA or 3D printing unit to make a injection gate.

(2) Using wooden plate to fix the master which is prepared for the modeling.

(3) Put the evacuated liquid material into silicone mould and make the mould in the silicone mould.

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(4) Take the mould into oven to accelerate the solidification.

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(5) Take out the master.

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(6) according to the material of the prototype, put into the correct liquid to copy.

To make rubber keypress prototyping, we do realized that we can make it in a short time from the drawing transfer into real product. you can make a correct overall evaluation before create a molding by the prototyping service which can minimize the risk of the product before launch to the market. In the process of new product development and updated of product, prototype is an important and essential key.

Company Features
1. Shenzhen Tuowei Model Technologies Co., Ltd. has successfully built a series of Tuowei products featuring .
2. Shenzhen Tuowei Model Technologies Co., Ltd. is outstanding in its R&D and technology.
3. To embrace a more sustainable future, we aim to achieve sustainability at various stages such as purchasing raw materials, shortening lead time, and reducing manufacturing expenses through waste reduction. Sustainability is embedded in our operational practices. We have made great efforts in energy efficiency and pollution reduction. We also have embedded sustainability in culture. Looking to the future, we are pursuing the spirit of 'pioneering and innovative spirit'. We will make every effort to produce more quality products and offer considerate service to the customers and society. We believe that we have the responsibility to protect the environment in which we operate. We reduce our key impacts related to waste generation, emissions to air & water, transport, as well as the use of energy, raw material, and water.

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Relevant Articles

CNC Machining: Revolutionizing the Manufacturing Industry with High Precision and Efficiency

In the modern manufacturing landscape, CNC (Computer Numerical Control) machining has emerged as a pivotal technology. Shenzhen Tuowei Model Technology Co., Ltd., a leader in this field, has elevated CNC machining to new heights with its expertise in prototype modeling, metal processing, and automotive parts manufacturing.The Core Advantages of CNC MachiningThe widespread acclaim for CNC machining stems from its ability to deliver unparalleled accuracy and repeatability. Unlike traditional manual processing, CNC machining, controlled by computers, can achieve incredibly complex designs and extremely fine dimensional tolerances. This is particularly crucial for industries requiring high precision, such as automotive parts manufacturing.Shenzhen Tuowei Model Technology Co., Ltd.'s CNC CapabilitiesShenzhen Tuowei Model Technology Co., Ltd. specializes in high-quality CNC machining services. Equipped with advanced CNC machines and rich processing experience, the company meets the personalized needs of various customers. Whether it's one-off prototype modeling, large-scale metal processing, or automotive parts manufacturing, Tuowei Model provides precise and efficient solutions.CNC Machining in Automotive Parts ManufacturingIn the automotive industry, the precision of parts is directly linked to the vehicle's performance and safety. Leveraging its profound expertise in CNC machining, Shenzhen Tuowei Model Technology Co., Ltd. offers high-precision, reliable solutions for automotive parts manufacturing. From engine components to body structural parts, CNC machining ensures that every detail of the parts meets the highest standards.Future Outlook: Innovation and Sustainable DevelopmentLooking ahead, Shenzhen Tuowei Model Technology Co., Ltd. will continue to innovate in CNC machining technology, constantly improving processing efficiency and accuracy. The company is also committed to exploring more environmentally friendly and sustainable manufacturing methods, adapting to the global trends in the manufacturing industry.Conclusion:The evolution of CNC machining technology has not only propelled the manufacturing industry forward but also provided revolutionary solutions for specific sectors like automotive parts manufacturing. As a trailblazer in the field, Shenzhen Tuowei Model Technology Co., Ltd. will continue to lead the industry towards higher standards, exceeding customer expectations with superior products and services.

How to Quote CNC Machined Products

CNC machining is a popular manufacturing method used to produce high-precision parts and components. When it comes to pricing CNC machined products, there are several factors to consider. In this article, we'll take a closer look at the key elements that impact CNC machining costs and how to accurately quote your CNC machined products.Material CostThe material cost is one of the most significant factors to consider when pricing CNC machined products. The cost of materials varies depending on the type, quantity, and quality of the material used. Some materials are more expensive than others, and the complexity of the product design can also impact the material cost.Machining TimeThe machining time is another critical factor to consider when pricing CNC machined products. The time required to machine a part depends on the complexity of the design, the material used, and the precision required. The longer the machining time, the higher the cost of production will be.Labor CostLabor costs are also a significant factor in pricing CNC machined products. The cost of labor varies depending on the skill level and experience of the machinist, the complexity of the design, and the time required to complete the job. It's essential to factor in labor costs when quoting your CNC machined products.Tooling and Setup CostsThe cost of tooling and setup is another factor to consider when pricing CNC machined products. Tooling refers to the cutting tools used to machine the part, while setup costs refer to the preparation required before machining can begin. The more complex the design, the higher the tooling and setup costs will be.QuantityThe quantity of parts required can also impact the pricing of CNC machined products. Generally, the more parts you order, the lower the per-unit cost will be. This is because the tooling and setup costs can be spread out over a larger number of parts.ConclusionPricing CNC machined products can be a complex process, but by considering the factors outlined in this article, you can ensure that your quotes are accurate and competitive. Remember to factor in material costs, machining time, labor costs, tooling and setup costs, and quantity when quoting your CNC machined products.

How does the quoting process work in Tuowei prototype company?

Once need a prototype for your new product and then you upload your 3D /CAD model to our website, the software calculates the price to produce your design in various materials and then generates an “as-milled view” of your part. An interactive quote is provided that allows you to evaluate the choice of different materials and different quantities, as well as a 3D view of how your machined part will compare to your original model with any differences highlighted. See a TWQuote preview. Thank you for the opportunity to quote your parts. We look forward to working with you on this project. If you have any questions, please contact us at towell@sztuowei.com

What is the typical cost of a machined part at TW Prototype?

The best way to find out is to submit a 3D CAD model and get a TW Quote interactive quote. Because we use proprietary software and automated fixturing processes, there are no up front non-recurring engineering (NRE) costs. This makes purchasing quantities as low as 1 to 200 parts cost effective. Prices compared to 3D printing are comparable to somewhat higher, but machining offers improved material properties and surfaces. In Tuowei, our quotation process is standardized. Our project team will give you the quotation immediately after we get the detailed information of customers' requirements. In other words, we can offer you a fast, professional and preferential price. Our prices will be based on the raw material/machining time/ surface finish/and structure/size and so on. Please look at the sample we did for your reference. Take this robot for example, the value of this robot is about USD 3000 /one sets and this surface finish is painting normal black color and then paint UV in outside surface.This is made by PMMA and ABS material, it is very strong and good ability material. It is suitable for medical and robot’s product. If you have any needs for this types products, please feel free to contact us and also can contact us though our website at TUOWEI. Looking forward to our cooperation!

Rapid China rapid vacuum casting keypress manufacturer