rapid electronic equipment housing parts prototype components mockup

Project Details:

lightharmonic Inc., were the first to show the world that if you want digital audio to sound like analog you have to start at 32 bits and 384 kHz. They were the first to offer 10GB bandwidth USB cables and the first to create digital modes for different uses on all DACs.

These days they developed a new design for the audio sheel, which required supper beautiful appearance with aluminum material, no dust,no dot, best touch feel.

Tuowei components electronic equipment housing parts prototype mockup-1

How the part/component was made:

The Audio sheel consist of two parts, top shell and bottom shell.

Top shell made by aluminum 6061-t6,after cnc machined in one block, polished the surface to be shinny, then anodized depends on the color sample which was provided by client.

After discussed internal, the bottom shell better to use sheet metal staming process not cnc machining, the aluminum 5052 is the best choice. after sheet metal stamped, polished the surface to be shinny,then anodized depends on the color sample together with top shell.

Because the top shell and bottom shell should be assembled to one set, so the holes need to be tapped after anodize to make sure the holes with no anodize layer and can be assembled well. In order to achieve the client's require with no dust no dot and best touch feel on surface, we packed carefully with wooden box.

Tuowei components electronic equipment housing parts prototype mockup-2

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Several key considerations for designing Tuowei electronic equipment housing parts prototype have taken into account, including heat resistance, fin arrangement, location of fins, fin efficiency, thermal interface materials, etc. The electrolyte inside the product is not volatile, which contributes to relieving the pressure in the sealed environment

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The design of Tuowei electronic equipment housing parts prototype is a consequence of many combined parameters. Geometry, materials, surface area design, and air velocity are all seriously considered in enhancing the performance of the product. The product can improve the stability of the electrocircuit effectively

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Tuowei electronic equipment housing parts prototype is completed after a series of the production processes, namely, mold extrusion, turning, milling, drilling, lathing, grinding, and wire cutting. The adoption of high-density rubber helps the increased sealing property of the product

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During the development of Tuowei electronic equipment housing parts prototype, the interface with the device issue is taken into consideration with the purpose of reducing the tiny air gaps between the component and the product. The product can withstand the fluctuations of large voltage

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Advanced inspection measures are used in the production of Tuowei electronic equipment housing parts prototype, such as coordinate measuring machine, gauges, roughness tester, and hardness tester. The product has been certified under CE and RoHS

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After careful tests, the product is proven to be good in various aspects, such as performance, durability, usability, and so on. Its ultra capacitance can be up to 330,000uF

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Tuowei components electronic equipment housing parts prototype mockup