Rapid Prototyping Services, Professional manufacturer of CNC Prototyping and 3D Prototyping in China.
In order to stop wasting huge time and cost to change or modify the molding during the molding development, the best way is to make some prototype to check first in general situation. the boss will not save the cost of prototype to get more serious waste from the further step. to do the same, before you want to do the mass production of Gamepad. you better make some prototype to evaluate the appearance and structure to be reasonable or workable.
This gamepad made by ABS through CNC machined, It would be the most popular way to produce prototype. Here is the steps.
(1) To make Master by CNC process
(2) Using sand paper to de-burring before the painting according to the Pantone color which offered by client. then, put into the oven after painting.
(3) To do the silk screen printing of Logo on the correct position.
By using CNC machined, the prototpye of Gamepad can be not only high precision but also better than original product due to more surface finished smoothly.
Process of Gamepad prototyping
a. Programming : our engineer analysis the data of 3D drawings then transfer the data into Computer Numbers Control system.
b. Cutting: prepare material, we often use ABS panel to produce. Generally above 100mm thickness panel like 150mm is difficult to buy, we have to order from the supplier with certain of lead time.
c. CNC machine: according to the tooling path, the bitter will do the cutting on the material. will get a final shape we asked for after machining process is completed.
d. Surface finished: after machining, we will do the cleaning, de-burring, polishing as per production instruction.
e. Painting: we will paint the unit according to the client demand (Pantone number)
f. Silk-screen; print Logo and letter or pictures on the surface accordingly
Through the prototype you could verify whether the design is right or not. It could reduce the difficulty when assemble to minimize the risk. The prototype will be very useful for sales to demo to client or trade show. A good prototype can save your time and cost until launch to the market, because, you would need at least 25 days to do the molding but prototype just takes 3-5 days.
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Pivot U joint, Drive line Coupler for irrigation system
Casting Service:
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify.
New Densen offers multiple investment casting, sand casting, permanent casting, die casting, low pressure casting, ESR casting, lost foam casting, etc. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.01Kg to 150 tons separately.
Forging Service:
Forging is a manufacturing process involving the shaping of metal using localized compressive forces. New Densen offers open die forging, closed die forging and ring forging services. Material can be steel, iron and non-ferrous. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.1Kg to 50,000Kgs.
Stamping Service:
Stamping (also known as punching) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape.
New Densen-XBL has more than 60 sets stamping equipments, is the designed supplier for several famous bands automotive companies, has the full ability to offer whole processes from blanking, stamping, welding, to electrostatic spraying for worldwide customers.
Welding & Fabrication Service:
Welding Frabrication is the fabrication process of metal structures by cutting, bending, then assembling the components together through welding
New Densen offers manual arc welding ,laser welding and robot welding etc. UT, MPT,RT,PT all are available used for inspection, WPS &PQR (Welding Process Specification& Procedure Qualification Records) before production is available under clients’ requirement.
Machining Service:
Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process.
New Densen-XBL has more than 60 sets precision machines incl. CNC center, boring, milling, lathing, etc., and more than 300 inspection instruments incl. 3 sets CMM with grade μm. Repeated tolerance can be maintained as 0.02mm. Meanwhile awarded by certificates ISO9001-2008; ISO/TS16949. New Densen-XBL specialized in high precise machining for small-middle-big metal components.
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