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Tuowei rapid best vacuum casting prototype mockup

Tuowei rapid best vacuum casting prototype mockup
  • Tuowei rapid best vacuum casting prototype mockup

Tuowei rapid best vacuum casting prototype mockup

Silicone are polymers that include any inert, synthetic compound made up of repeating units of siloxane, which are typically heat-resistant and rubber-like materials commonly applied to a wide range of the industries which include Electrical (e.g., insula
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Silicone are polymers that include any inert, synthetic compound made up of repeating units of siloxane, which are typically heat-resistant and rubber-like materials commonly applied to a wide range of the industries which include Electrical (e.g., insulation), electronics (e.g., coatings), household (e.g., sealants for cooking apparatus), automobile (e.g., gaskets), airplane (e.g., seals), office machines (e.g., keyboard pads), medicine/dentistry (e.g., teeth impression molds), and textiles/paper (e.g., coatings). 


Silicone has its universal applicability in different industry due to the different features of different forms of silicone compound.  For example, in the automotive field, silicone grease is typically used as a lubricant for brake components since it is stable at high temperatures, is not water-soluble, and is far less likely than other lubricants to foul.  As a low-taint, non-toxic material, silicone can be used where contact with food is required.  Silicone has becoming an important material in the cookware industry, particularly in the production of bake ware and kitchen utensils.


Silicone which is also called soft rubber is a frequently-used material in the field of prototyping industry.  Here is a case of Silicone Watch Band Prototype which is also a popular product in the recent decades.  Silicone "rubber bands" are a long-lasting popular replacement refill for real rubber bands in the new (2013) fad "rubber band loom" toys at two to four times the price (in 2014).  However, they only come in one size, small.  Silicone bands also come in bracelet sizes that can be custom embossed with a name or message.  Combining with the feature of heat-resistance and good elasticity, silicone was adopted by prototype manufacturers soon.  Let’s have a look at the process of Silicone Watch Band prototyping:


1. Vacuum Casting Molding: 


This Prototype was made by Vacuum Casting Molding process.  This process of production method requires a mould or moulds as the tool of the silicone-made objects prototyping.  Creating Silicone mould uses basically metal such as Aluminum or Steel as material.  In this step, the figures on the product, such as texts or decorative patterns, are required to be designed prior to the casting stage.  Vacuum Casting Molding is an ideal production method which enable whether small-lot or mass production of silicone objects, the high efficiency, and the low cost of materials.  Then, draw the liquid silicone into the mould under the vacuum environment in order to casting the silicone products without impurities and air entrapment.  


Tuowei rapid best vacuum casting prototype mockup-1


2. Post-production Finishing:


The only operation that required to be processed after the Casting is removing the redundant edges at the sides of prototypes.  For silicone object, it would some hand works using scissors. 



Wherever the Prototype is used for, a prototyping process is absolutely useful for designers to address the problem at the very beginning and easily solve the small bugs of new products, completely avoid the risk of molding failed products.



The cutting process is one of the important steps in manufacturing Tuowei best vacuum casting prototype. This process is focused on two things: the aesthetics and the reduction of wastage. It has a lockable door and side panels for system security
Tuowei best vacuum casting prototype complies with Electromagnetic Compatibility (EMC) standards. It has passed the EMC test in terms of conducted disturbances immunity, power interference, and immunity to induced voltages. It has a lockable door and side panels for system security
Tuowei best vacuum casting prototype complies with electrical safety standards. These standards include CB certificate, CCC certificate, CCA certificate, and LOVAG certificate. The slots inside are individually numbered to keep cable routing and devices organized
Tuowei best vacuum casting prototype is quality tested in our accredited labs. A variety of mattress testing is carried out on flammability, firmness retention & surface deformation, durability, impact resistance, density, etc. The product is compatible with various types of devices
Tuowei best vacuum casting prototype packs in more cushioning materials than a standard mattress and is tucked underneath the organic cotton cover for a clean look. The product can be made of SPCC cold rolled steel or stainless steel
We not only have long-term stable raw material suppliers and multiple automated mechanical production equipment, but also have established a complete cost control system, which effectively reduces production costs, so the best vacuum casting prototype we produce is cheaper than similar products.
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